Innovative rotomoulding development to improve cycle times and process efficiency whilst facilitating greater flexibility in product design and integrity for the SME-rotomoulding sector

RotoFlex - Innovative rotomoulding development
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16 July 2009
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10 June 2009
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19 February 2009
Press Release
RotoFlex Project: Innovative rotomoulding development to improve cycle times and process efficiency whilst facilitating greater flexibility in product design and integrity for the SME-rotomoulding sector
  • Development of an automated feed system for polymer, additives, and coolants direct to the rotating mould at any point in the cycle. This will allow the production of: multilayer parts for enhanced product performance, fibre-reinforced composites and facilitate automatic and controlled internal mould cooling.
  • Decreasing the processing cycle time by as much as 30% through automated feeding in the loading, heating, cooling, demoulding cycle. Reduced thermal stress to the polymer will allow use of engineering plastics for value added applications and improved dimensional stability.
  • Integration of rotational moulding simulation software (RotoSim) with new finite element models, validated experimentally, to quantify variables and control shrinkage, residual stress and warpage, leading to higher quality roto-products.
  • Knowledge-based rotational mould and machine design criteria/guidelines to accommodate the new universal feed system, and optimise processing performance; reinforcing the supply chain.
  • Apply the new automatic feed system, mould and machine design, and knowledge-based processing to enable the use of engineering materials, and the development of new multilayer, fibre-reinforced and wood-polymer composite (WPC) products, achieving target end-user specifications for value added applications.
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This is an EU Framework 7 Project
The RotoFlex Project is supported by funding under the Seventh Framework Programme of the European Union.
This is an EU Framework 7 Project